LED products are of various types and are becoming more and more popular. LEDs are mainly divided into direct-insert and SMD types. So how do LED chip manufacturers test direct-insert LED chips?
LEDs are judged based on the color of the light-emitting tube, the characteristics of the light-emitting surface of the light-emitting tube, the structure of the light-emitting tube, the luminous intensity and working current, the chip material, and the function. Direct-insert LED chips are a new type of energy-saving light source, which is often used in modern home lighting and uses the latest LED light-emitting diode technology as chips. The technical content of direct-insert LED chips is relatively high, so the market price is generally more expensive.
1. Incoming material inspection to prevent suppliers from cutting corners
Material quality is the most important factor affecting product performance, but packaging factories are limited by equipment, process and other conditions and fail to effectively conduct microscopic inspections on raw materials, such as the particle size distribution, morphology, and composition of phosphors; the thickness and composition of bracket coatings; the air tightness of silicone; the composition and wire diameter of gold or alloy wires; chip defects, Itd.
2. Packaging process inspection and optimization
Direct-plug LED packaging processes use different production equipment, and unstable machines and poor machine adjustment parameters will affect the packaging process.
3. Reduce losses and prevent problems before they happen
Once the direct-insert chip fails due to poor packaging in the lighting manufacturer, the reputation of the packaging factory will be reduced, which will not only lead to claims disputes, but also affect subsequent sales. LED microscopic inspection can help the packaging factory better understand the quality of the direct-insert chip, prevent problems before they happen, and reduce maintenance costs.